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RASPING MACHINE CR500 FOR PLATES

Patented machinery for tyre rasping

Electronic automatic rasping machine for light and giant transport tires from 16″ to 24″ maximum width 510mm. Equipped with an innovative patented buffing system and an automatic tyre shrinking process, the CR500 Buffing Machine has low energy consumption, efficient scrap removal and low phonetic impact. Standard equipment: automatic tire loading, interchangeable heels, laser circumference measuring system, dual motor brush assembly, material evacuation system via auger, Tread removal by means of a cutter and basket to perform the required roughness (RMA) with minimal removal.

Low maintenance cost

Energy-efficient

Manual control

Technical specifications
Dimensions 2900 width x 2250 depth x 2200 height (mm)
Weight 5.6t
Nozzle for fume extraction Ø180mm
Installed power 34kW 400V 49A
Installed power 22.5″
Optional heels 16″, 17.5″, 18″, 19.5″, 20″, 24″
Machinable tyres 16″ to 24″ x maximum width 510mm
FEATURES
  • Fully closed with automatic door
  • Automatic pneumatic load
  • Online assistance
  • User and maintenance manual in Italian and English
  • UL and CE certifications
DISCOVER MORE

The innovation consists in the new pneumatic machining system by milling. Buffing Machine CR500 uses a newly developed tool made and patented by Italmatic Robotics & AGV that removes the residual tread avoiding the thermal shock of the tire. In this phase 95% of the material is removed through the rasp basket from the remaining 5% to obtain the right RMA texture: a technology that allows to reduce considerably the consumption of electricity.

Operating sequence
  1. Pneumatic load to be scrapped
  2. Automatic heel and inflation measurement
  3. Program start
  4. Brushing, milling and rasping
  5. Deflation and pneumatic discharge
  6. Machined pneumatic extraction
Perks
  • Productivity increase
  • Self-cleaning
  • Low maintenance costs
  • Energy consumption at maximum working speed: 24A (with 11KW motor)
  • Reduction of trauma and consequences for the health of operators
  • Rasp blades 2 times longer than standard rasp blades
  • Average operator time on the machine for each machining cycle: 15/18 tyres/hour (example cycle with 315/80 R22.5″)
  • Fairing machine with hermetic seal
  • Single and unqualified operator
  • Manual increment of the pass through joystick
  • Tyre machining offset from the heels thanks to intelligent offset system
  • Simple and intuitive multilingual control panel
  • Quick replacement of the bead and cutter knives (re-sharpible)